The
genesis of Verpond was a new idea of how to produce microalgal biomass in
quantities and prices previously unobtainable. Microalgae have been touted as
an alternative source of biomass for food, feeds, fertilizers, fuels, and chemicals
for decades because of their rapid growth rates compared to conventional
agricultural products. However, significant production has failed to
materialize because of the incompatibility of conventional algal production
systems with large scale operations and their inherently high costs.
Pictured
below are conventional raceway ponds for production of microalgae. Each pond is
expensive to construct and uses large amounts of valuable clean water and
power. The largest ponds are limited to approximately 2 - 3 acres, because
larger systems are unable to provide adequate mixing against any prevailing
winds. As a result, conventional production of algal biomass is limited in
scale and more expensive than comparable biomass grown using conventional
agricultural techniques.
As a result, microalgae have been only a tiny contributor to
annual biomass production. In 2021, world microalgae production was 0.0003
billion tonnes (Fishery and
Aquaculture Statistics – Yearbook 2022 2025), while conventional primary
crop production was approximately 10 billion tonnes (World Food and
Agriculture – Statistical Yearbook 2024 2024).
Verpond was awarded an NSF SBIR Phase I grant and is working with several academic and non-profit collaborators to demonstrate proof of concept for its designs. Initial work was focused on finite element analyses of the cultivation system and scaled down continuous production of biomass. Current and future activities involve development of improved cultivation system infrastructure components, scale model wave tank testing of the system, construction of an ocean based pilot cultivation system, and continuous growth of algae at increasingly larger scales until full scale commercial production is achieved.